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Safety codes for flammable refrigerants are under revision; HFC phase-down continues

Flammable refrigerant alternatives are becoming increasingly viable as global environmental regulations push the HVACR industry toward low-GWP refrigerants. Naturally occurring hydrocarbons (HC) such as propane (R-290) and a new class of hydrofluoroolefin (HFO) refrigerant blends are among the most likely flammable refrigerants to be considered as replacements. Since these low-GWP options have varying degrees of flammability, they’re subject to requisite standards to ensure safe operating and handling protocols.

Safety-Codes

In the current industry landscape, there are a number of organizations that have developed codes and standards to manage the safe use of flammable refrigerants. Since the majority of today’s safety standards were developed prior to the increased emphasis on green refrigerant alternatives, many are now currently under revision to include A2L and A3 refrigerants with the intent to evaluate their potential use with modern equipment, applications and system architectures.

While we can’t predict the extent of the code changes, we can report on the most relevant safety standards currently under revision:

ASHRAE Standard 34
In the U.S., ASHRAE Standard 34 defines the flammability and toxicity classification of refrigerants, with the letters A and B designating lower and higher toxicity, and the numbers 1, 2 and 3 denoting the level of flammability from none, lower and higher flammability, respectively. For example, R-290 is classified as A3, meaning it has lower toxicity and higher flammability. This standard was recently updated to include the flammability subclass of 2L for refrigerants that burn slower than those designated as Class 2. Newer HFO blends, such as R-1234yf, fall into this A2L classification.

ASHRAE Standard 15
ASHRAE Standard 15 is the U.S. safety standard for refrigeration system design, construction, installation and operation. It adopts the classifications set forth in ASHRAE 34, and is under revision in part due to the inclusion of the A2L classification. The current standard also prohibits the use of A3 and B3 refrigerants except where approved by the authority having jurisdiction (AHJ). Once Standard 15 is revised, ASHRAE will propose revising the building model codes in the U.S.

UL standards
UL 1995 is the most recent Underwriters Laboratory (UL) listing pertaining to HVACR; it does not address flammable refrigerants. However, it is being revised in accordance with the international standard, IEC 60335-2-40, which is currently under revision to include the introduction of A2Ls.

International standards
In addition to the IEC revision mentioned, the International Electrotechnical Commission (IEC) is in the process of revising its codes that affect heating and cooling equipment, commercial refrigeration appliances, and ice and ice cream machines, including: IEC 60335-2-89 and IEC 60335-2-24. It’s widely anticipated that the standards around charge limits — for both A3 and A2L refrigerants — will be included in the IEC’s revisions.

While exact timing on regulatory matters is difficult to predict, we expect some movement in these areas through 2017 due to the urgency of HC and HFO adoption.

New SNAP proposal

The EPA recently issued another SNAP proposal1 regarding the listing status of certain high-GWP refrigerants deemed as “unacceptable” in specific applications. Although the new proposal is relatively smaller in scope, there are a few potential impacts to be aware of, including:

  • Listing of R-290 as an acceptable alternative in commercial ice makers, water coolers and very low-temperature refrigeration equipment
  • Exempting R-290 from the Clean Air Act’s section 608 venting prohibition
  • R-404A will be unacceptable in soft-serve, frozen carbonated beverage and slush machines as of Jan. 1, 2021
  • R-404A will be unacceptable in cold storage warehouse by Jan. 1, 2023

Per usual, the EPA will accept public comments to the proposal for 45 days after publication of the rule in the Federal Register.

This blog originally appeared in our recent edition of E360 Outlook. Click here to read the issue in its entirety.

Reference

  1. https://www.epa.gov/sites/production/files/2016-03/documents/snap_action_factsheet.pdf

Rajan Rajendran
V.P.,Systems Innovation Center And Sustainability
Emerson Climate Technologies

 

 

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