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Posts from the ‘Copeland’ Category

How Kelley’s Market Quietly Saved Money With Smarter Refrigeration

benpicker Ben Picker | Product Manager – Copeland Condensing Units

Emerson Commercial & Residential Solutions

The family-owned Kelley’s Market chain, founded in 1926 and based in Rockford, Ill., prides itself on running crisp, clean stores offering top-quality products and outstanding service. They’re also astute businesspersons, highly focused on operational issues such as energy efficiency, maintenance and product protection. But they had another priority when designing and building a new store in their hometown: being a good neighbor. Read the full Convenience Store News article here.

Kelly’s Market put a high value on finding a refrigeration solution that would be efficient, attractive and quiet for the best possible customer — and neighborhood — experience. So when their refrigeration contractor walked them through the energy efficiency, maintenance and product protection of the Emerson product line, one aspect of Copeland Scroll™ Outdoor Refrigeration X-Line Units caught their attention: their ultra-quiet operation. They operate up to 16 dB quieter than traditional outdoor units — roughly the difference in volume between a vacuum cleaner and a friendly conversation. They were intrigued by the idea that by moving units outdoors they would also reduce noise in both their neighborhood and their store and wanted to learn more.

Lowering the volume while lowering energy costs

Emerson’s Copeland Scroll outdoor walk-in refrigerator technology offered energy-efficiency levels that could lower their energy bills by nearly 33 percent, plus built-in diagnostics to enable better service. Their ultra-quiet, variable-speed fan motors and internal baffling cut compressor noise by more than 50 percent.

Advances in walk-in refrigeration technology in a single unit

Copeland Scroll Outdoor Refrigeration X-Line Units range in power from ¾ to 6 HP, making them a great fit for the needs of Kelley’s Market. They chose one X-Line unit to power their walk-in freezer, one for their walk-in cooler, and one dedicated for a merchandising display case. By using outdoor units instead of self-contained or other indoor refrigeration systems, they would lower the heat load on their building’s HVAC system — further lowering energy bills.

Designed to be great outdoors

The new X-Line units were encased in a lightweight, slim enclosure that could be wall mounted, so they could place their units in locations previously not available, without the need to rent a crane for installation. In addition, the clean design of the outdoor units offered a more aesthetic atmosphere for neighbors and customers alike.

Walking into savings

The Copeland Scroll Outdoor Refrigeration X-Line Units at the new Kelley’s Market store was their first foray into scroll compressor technology. From the day the store opened, the company saw major operational benefits. In just one year, the X-Line Units delivered energy savings of 29 percent compared to their legacy store technology, with the three Copeland Scroll X-Line Units inside saving about $2,500 in energy costs per year — a significant long-term savings for a company operating nearly 50 stores.
In the market and throughout the neighborhood, the energy efficiency and optimum performance of the Copeland Scroll Outdoor Refrigeration X-Line Units are humming along quietly — just the way Kelley’s Market likes it.

Copeland™ Mobile Puts 30 Years of Product Info at Your Fingertips

JulieWalters_Blog_Image Julie Walters | Director, Aftermarket Programs and Support

Emerson Commercial & Residential Solutions

In today’s dynamic commercial refrigeration and AC markets, contractors are faced with an ever-increasing variety and complexity of applications. Whether you’re a seasoned technician or new to the trade, you need every advantage when troubleshooting and diagnosing issues for your customers. Service technicians have access to the latest technologies in their toolkits available to them on their mobile devices.

One such tool is the Copeland Mobile app.

Access the product database

The Copeland Mobile app connects contractors to the Emerson Online Product Information database for on-the-go access to 30 years of Copeland compressor product specifications. This feature-rich app helps contractors perform the following actions in the field:

  • View product specification and application engineering manuals
  • Cross-reference Copeland products with other compressor brands/models
  • Quickly troubleshoot and diagnose Copeland compressors
  • Check the availability of local product replacements

The Copeland Mobile app is designed to give you instant access to the product, installation and service information you need to service your customers. Simply scan the barcode on any Copeland compressor to pull up its specifications or quickly find the Copeland replacement of a competitor’s model.

Connect to the industry’s largest support network

When you launch the Copeland Mobile app, you’ll immediately connect to the industry’s largest support network, comprised of more than 1,000 Copeland-authorized locations and over 600 certified Copeland technical specialists. If you have additional questions about customer service, product support or availability, representatives from our American base of operations can quickly deliver the product and technical assistance you need.

Make your job easier and our products better

While the Copeland Mobile app is designed to make your job easier in the field, it’s also contributing to the research and development of future Copeland compressors. Every time you use the Copeland Mobile app, you’re helping us contribute to a database of product and competitive information that we’re using to build better compressors.

So, if you’re ready to learn more and add valuable tools to your utility belt, view our Copeland Mobile app video, and then click the link to download it.

To download the Copeland Mobile app, use the QR code below.

Raising the Standard of Refrigerated Reliability

Phil Moeller | Vice President – Product Management, Refrigeration
Emerson Commercial & Residential Solutions

In just a little more than five years since its creation, the Copeland Scroll™ K5 compressor has set a high standard for efficiency and reliability in mission-critical refrigeration applications. Read the full article here.

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Based on enhancements to the proven Copeland Scroll compression platform, the innovative K5 quickly became a workhorse in supermarket refrigeration, restaurant walk-in coolers and process chillers used in plants and environmental chambers. Below are some of the reasons the K5 has become one of the most trusted compressors in refrigeration.

Proven reliability

The K5 offers up to 70 percent fewer moving parts than reciprocating compressors and features precision-machined scrolls that deliver high-efficiency operation. On-board CoreSense™ Diagnostics combined with both liquid and vapor injection capabilities help ensure optimum system performance in a variety of applications.

Energy efficiency

Optimized scrolls and motors deliver up to 10 percent efficiency gains over legacy Copeland Scroll compressors — with vapor injection on low-temperature models improving efficiency by up to 20 percent and system capacity by up to 50 percent. The addition of variable volume ratio (VVR) technology allows the compressor to run efficiently in high ambient environments and improves performance in low-condensing operation. Several case studies have shown the K5 can deliver significant energy-efficiency improvements in supermarket applications over semi-hermetic reciprocating compressors.

Precise temperature and capacity control

Digital compression technology provides precise case temperature control, improves product quality and minimizes frost accumulation. Simple digital modulation enables varying capacities for fluctuating refrigeration loads, while the K5’s continuous operation minimizes compressor starts/stops for added reliability, reduced maintenance and increased longevity.

Compact design and wide application range

Compared to its semi-hermetic counterparts, the K5’s compact design delivers enhanced application flexibility and helps improve serviceability throughout the lifecycle. The K5 line has been expanded to cover small- to large-capacity requirements in medium- and low-temperature applications and is certified for use with low-GWP, hydrofluoroolefin (HFO) alternatives R-448A and R-449A. In addition, our North American customers will be pleased to know that the K5 is now manufactured in the United States, helping to reduce lead times.

In the face of a major industry transitions and new challenges emerging quicker than ever, the K5 continues to help customers respond to changing market conditions. By evolving to address varying requirements and enabling enhanced operational strategies, the K5 is continuing to set the standard for reliability in mission-critical refrigeration applications.

Copeland Scroll™ and Supervisory Controls Come out on Top

Phil Moeller | Vice President – Product Management, Refrigeration
Emerson Commercial & Residential Solutions

The 2019 AHR Expo (International Air-Conditioning, Heating, Refrigerating Exposition) Innovation Awards winners have been announced, with Emerson taking home the hardware for its Copeland Scroll fractional-horsepower, low-temperature compressor in the Refrigeration category. Emerson’s Supervisory Controls were also recognized as finalists in the Building Automation category.

Copeland Scroll

Winners of the AHR Expo Innovation Awards were selected by a panel of third-party American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE) member judges who evaluate all award entries based on innovative design, creativity, application, value and market impact. Award entry fees are donated to an organization in need of HVACR repairs, upgrades or installations, giving all competitors something to root for, whether they win or lose.

The Copeland Scroll fractional-horsepower, low-temperature compressors utilize liquid-injection technology and cooling discharge temperatures to help reduce compressor stress and meet federal regulatory requirements. Ensuring compliance with EPA and DOE regulations and granting compatibility with environmentally conscious refrigerants allow facility managers to meet energy and sustainability goals while simultaneously lowering their collective footprint without having to sacrifice productivity or efficiency.

The Supervisory Controls platform provides building and system management, control, power and simplified operation for refrigeration, HVAC, lighting and more. By collecting, analyzing, reporting and communicating performance history and metrics like energy usage, HVAC discharge and space temperatures, facility managers can quickly respond to issues that may impact customer experiences, food safety and operating costs — all from the convenience of their desktop computers or mobile devices.

Both products are geared toward helping customers stay ahead of the curve and adapt their operations in a rapidly changing industry without having to completely overhaul their operating structures and systems. High-efficiency equipment like the Copeland Scroll fractional-horsepower, low-temperature compressor and supervisory controls can help improve operations, mitigate risk, save money and further sustainability efforts.

Emerson will continue to develop new products to meet customer needs and strive to refine current products to help customers realize their most optimized and reliable operations to date, while still addressing compliance concerns and sustainability goals. Emerson is honored to be recognized by the AHR Expo panel of judges for our work and want to congratulate the other winners and finalists.

Simplifying Commercial Refrigeration Service

Michael Williams_Blog Michael Williams | Copeland Product Manager
Emerson Commercial & Residential Solutions

In a perfect world, retailers would employ an on-site service technician to continuously monitor their refrigeration system’s performance. But often this scenario just isn’t feasible. That’s why the emergence of built-in compressor electronics, like Emerson’s CoreSense™ technology, is revolutionizing the commercial refrigeration service paradigm. To learn more, watch the full video here.

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Put yourself in the shoes of a refrigeration technician. Your livelihood is, essentially, based on your reputation for consistency. Just one misdiagnosis or system failure can cause operators to lose trust in even the best technician. Knowing the ins and outs of every piece of equipment is a daunting task, but one that can make or break a technician’s career.

Compressor failure is a worst-case scenario in commercial refrigeration applications. For supermarket operators, it can mean massive product losses combined with system maintenance expenses, repairs and compressor replacement. System failures can blemish the reputations of service technicians responsible for proper diagnosis and preventing system faults before they occur.

At the same time, finding skilled technicians who are trained to maintain your specific system requirements is becoming more difficult every day.

That’s why on-board compressor protection and diagnostic controls are essential to ensuring refrigeration reliability. Designed with advanced communication capabilities, CoreSense technology allows contractors and technicians to accurately diagnose and troubleshoot systems issues, either at a customer’s site or remotely via mobile device access.

In the foodservice sector, operators are shifting their business structures to provide more fresh food offerings and on-the-go meals. As a result, their refrigeration requirements are growing — and becoming more complex.

With CoreSense Diagnostics, technicians can quickly access easy-to-interpret fault codes and remove the guesswork from troubleshooting. CoreSense modules can link to store supervisors and facility management systems, enabling remote monitoring of system conditions, proactive maintenance, scheduling and precise identification of issues — even before technicians are assigned to fix them. In many cases, a technician can identify the issue at hand and identify the necessary parts and tools before they begin the service call.

The value of a skilled HVACR technician cannot be underestimated, but even the best ones will occasionally make mistakes. With CoreSense, Emerson provides technicians and operators alike with the technology that can help reduce misdiagnoses and prevent system failures.

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