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Posts from the ‘Copeland’ Category

There’s Only One Rebuilt Compressor That’s as Good as New: Copeland Certified

Michael Williams | Copeland Product Manager

Emerson Commercial & Residential Solutions

When you purchase a Copeland Certified remanufactured compressor, Copeland will stand behind the quality and reliability of the replacement. Our latest E360 Product Spotlight takes a closer look at why Copeland Certified compressors are the service aftermarket’s most reliable option for replacement semi-hermetic compressors.

While the service aftermarket is full of independent mechanics and larger rebuilders, only Copeland Certified semi-hermetic compressors are remanufactured to the same Emerson engineering guidelines and production standards as our OEM compressors. You’ll get a replacement model that is as good as new.

Why is this so important to contractors? There’s no need to worry about a Copeland Certified compressor harming your reputation due to installation challenges, safety issues or potential system failures.

Likewise, business owners and managers can be confident that selecting a Copeland Certified compressor will help restore their refrigeration system back to its optimum performance.

Remanufactured to OEM specifications

Rebuilding a Copeland Certified compressor is an extensive production process. We examine every component to ensure its operational integrity. That means replacing all outdated, discontinued or unfit parts. When we’re done, the rebuilt compressor will meet all of Emerson’s stringent engineering and manufacturing guidelines.

The process starts by disassembling salvaged compressors into individual components, where more than 500 parts can be evaluated. Then our expert builders inspect, clean, upgrade or replace each essential component with Copeland Certified parts — qualifying them according to the latest engineering specifications.

Our team then reassembles each compressor and subjects them to Emerson’s quality assurance and testing procedures. We perform air board tests on every compressor, checking for leaks, motor performance and pressure integrity. Every day, remanufactured compressors are selected via a random audit program to fully verify their performance and ensure that Copeland Certified compressors are restored to Emerson’s OEM specifications.

To make sure that happens, Copeland Certified compressors are remanufactured in the same state-of-the-art manufacturing facility — and on the same production lines — as our new compressors. This production consistency delivers the following benefits and capabilities:

  • Cellular manufacturing processes
  • UL recognized and approved
  • Use of all Copeland Certified parts

The benefits of choosing a Copeland Certified compressor include:

  • Built with the latest engineering guidelines; remanufactured to OEM specifications
  • Peace of mind knowing that your replacement compressor will work as good as new
  • No compromise in reliability and performance or degradation in energy efficiencies
  • Reputation protection by removing risks of system failure and performance issues from using sub-par replacement compressors

 

Trusted reliability, performance and safety

The result of all these quality-enhancing measures is that you get the most trusted remanufactured compressors for the refrigeration aftermarket from the industry leader in compression technology. If you need a service compressor that delivers unwavering reliability, unrivaled performance and superior safety, trust Copeland Certified.

Contact one of our 850 certified wholesalers to learn more about using Copeland Certified compressors for your next installation.

How Emerson Is Taking on Today’s Most Pressing Refrigeration Challenges with Copeland Scroll ™

Phil Moeller | Vice President – Product Management, Refrigeration
Emerson Commercial & Residential Solutions

Since its introduction nearly 30 years ago, the Copeland Scroll has revolutionized the standards for refrigeration performance and reliability. An article from the E360 Product Spotlight provides an overview of Emerson’s recent innovations for the Copeland Scroll. Click here to read the article in its entirety.

How Emerson Is Taking on Today’s Most Pressing Refrigeration Challenges with Copeland Scroll ™

The commercial refrigeration industry has changed drastically in recent years due to new regulations and consumer trends. Operators demand an ever-widening spectrum of applications, from large centralized systems to small walk-in freezers and coolers. Energy efficiency and environmental sustainability have become business priorities. And digital technologies promise connected, predictable visibility to refrigeration systems.

That’s why Emerson’s research and development (R&D) teams for Copeland Scroll have come up with innovative technologies that optimize performance and reliability, helping you take on these emerging challenges.

Innovations that bring more power, flexibility and advanced capabilities to the Copeland Scroll lineup

Wider application and temperature ranges: We’ve expanded the ranges of commercial applications for Copeland Scroll compressors, now spanning fractional ¾ horsepower ZF*KA compressors designed for low temperatures up to the 17 horsepower K5 compressor for low- and medium-temperature applications. You’ll find a variety of solutions within this horsepower range for your low-, medium- and extended medium-temperature applications.

Inherently robust product designs: Minimalistic, fully hermetic Copeland Scroll designs use up to 70 percent fewer moving parts than semi-hermetic, reciprocating compressors. That means they have no complex suction and discharge valves; can start under any system load; eliminate many vibration issues; improve liquid and debris handling; and, with their compact and lighter-weight designs, make servicing easier.

Energy compliance: Original equipment manufacturers (OEMs) rely on Copeland Scroll technology to help meet the Department of Energy’s annual walk-in efficiency factor (AWEF) ratings for walk-in coolers and freezers. Copeland Scroll’s inherent efficiency and reliability are the foundation of AWEF-compliant condensing units in leading OEM equipment design strategies.

Alternative, lower-GWP refrigerants: The Copeland Scroll lineup includes many compressors rated for use with lower-GWP synthetic and natural refrigerant alternatives. We continue to evaluate and test emerging refrigerants to help operators achieve their performance and sustainability goals.

Performance-enhancing technologies: Emerson R&D teams for Copeland Scroll lead the industry in rolling out performance-enhancing innovations, from digital modulation capabilities to liquid- and vapor-injection options and lower condensing operation. These technologies improve system reliability and capacity while meeting today’s demanding regulatory requirements.

Smart diagnostics and protection: Today, many Copeland Scroll compressors are equipped with on-board CoreSense™ Diagnostics. CoreSense provides advanced motor performance monitoring and protection, diagnostics, power consumption measurements and communication capabilities. Other compressors can be retrofitted with our panel-mounted, remote diagnostic systems. This active protection technology is driven by advanced algorithms and fault detection logging and histories, helping enable technicians to quickly diagnose and repair systems.

Product development partnerships: As an Emerson customer of Copeland Scroll, you have access to Emerson’s extensive capabilities to support your own product development efforts, collaborating with us on application engineering; design, testing and certification services; proof of concept; and application development.

Closer ties to the industry’s largest support network: Copeland Scroll compressors are backed by a network of more than 1,000 Copeland-authorized locations and over 600 certified Copeland technical specialists — a base of operations that can quickly deliver the products and technical assistance you need. Our new, fully featured Copeland™ Mobile app connects to the Emerson Online Product Information database for on-the-go access to 30 years of compressor products and specifications. It can help you quickly troubleshoot and diagnose issues and connect to our wholesaler network to check local availability of replacement products.

 

With a legacy of innovation and an eye toward the future, you can be sure that Emerson will continue to evolve to meet today’s rapidly changing commercial refrigeration requirements. To learn more about our innovations and emerging technologies, read the full E360 article.

 

How Kelley’s Market Quietly Saved Money With Smarter Refrigeration

benpicker Ben Picker | Product Manager – Copeland Condensing Units

Emerson Commercial & Residential Solutions

The family-owned Kelley’s Market chain, founded in 1926 and based in Rockford, Ill., prides itself on running crisp, clean stores offering top-quality products and outstanding service. They’re also astute businesspersons, highly focused on operational issues such as energy efficiency, maintenance and product protection. But they had another priority when designing and building a new store in their hometown: being a good neighbor. Read the full Convenience Store News article here.

Kelly’s Market put a high value on finding a refrigeration solution that would be efficient, attractive and quiet for the best possible customer — and neighborhood — experience. So when their refrigeration contractor walked them through the energy efficiency, maintenance and product protection of the Emerson product line, one aspect of Copeland Scroll™ Outdoor Refrigeration X-Line Units caught their attention: their ultra-quiet operation. They operate up to 16 dB quieter than traditional outdoor units — roughly the difference in volume between a vacuum cleaner and a friendly conversation. They were intrigued by the idea that by moving units outdoors they would also reduce noise in both their neighborhood and their store and wanted to learn more.

Lowering the volume while lowering energy costs

Emerson’s Copeland Scroll outdoor walk-in refrigerator technology offered energy-efficiency levels that could lower their energy bills by nearly 33 percent, plus built-in diagnostics to enable better service. Their ultra-quiet, variable-speed fan motors and internal baffling cut compressor noise by more than 50 percent.

Advances in walk-in refrigeration technology in a single unit

Copeland Scroll Outdoor Refrigeration X-Line Units range in power from ¾ to 6 HP, making them a great fit for the needs of Kelley’s Market. They chose one X-Line unit to power their walk-in freezer, one for their walk-in cooler, and one dedicated for a merchandising display case. By using outdoor units instead of self-contained or other indoor refrigeration systems, they would lower the heat load on their building’s HVAC system — further lowering energy bills.

Designed to be great outdoors

The new X-Line units were encased in a lightweight, slim enclosure that could be wall mounted, so they could place their units in locations previously not available, without the need to rent a crane for installation. In addition, the clean design of the outdoor units offered a more aesthetic atmosphere for neighbors and customers alike.

Walking into savings

The Copeland Scroll Outdoor Refrigeration X-Line Units at the new Kelley’s Market store was their first foray into scroll compressor technology. From the day the store opened, the company saw major operational benefits. In just one year, the X-Line Units delivered energy savings of 29 percent compared to their legacy store technology, with the three Copeland Scroll X-Line Units inside saving about $2,500 in energy costs per year — a significant long-term savings for a company operating nearly 50 stores.
In the market and throughout the neighborhood, the energy efficiency and optimum performance of the Copeland Scroll Outdoor Refrigeration X-Line Units are humming along quietly — just the way Kelley’s Market likes it.

Copeland™ Mobile Puts 30 Years of Product Info at Your Fingertips

JulieWalters_Blog_Image Julie Walters | Director, Aftermarket Programs and Support

Emerson Commercial & Residential Solutions

In today’s dynamic commercial refrigeration and AC markets, contractors are faced with an ever-increasing variety and complexity of applications. Whether you’re a seasoned technician or new to the trade, you need every advantage when troubleshooting and diagnosing issues for your customers. Service technicians have access to the latest technologies in their toolkits available to them on their mobile devices.

One such tool is the Copeland Mobile app.

Access the product database

The Copeland Mobile app connects contractors to the Emerson Online Product Information database for on-the-go access to 30 years of Copeland compressor product specifications. This feature-rich app helps contractors perform the following actions in the field:

  • View product specification and application engineering manuals
  • Cross-reference Copeland products with other compressor brands/models
  • Quickly troubleshoot and diagnose Copeland compressors
  • Check the availability of local product replacements

The Copeland Mobile app is designed to give you instant access to the product, installation and service information you need to service your customers. Simply scan the barcode on any Copeland compressor to pull up its specifications or quickly find the Copeland replacement of a competitor’s model.

Connect to the industry’s largest support network

When you launch the Copeland Mobile app, you’ll immediately connect to the industry’s largest support network, comprised of more than 1,000 Copeland-authorized locations and over 600 certified Copeland technical specialists. If you have additional questions about customer service, product support or availability, representatives from our American base of operations can quickly deliver the product and technical assistance you need.

Make your job easier and our products better

While the Copeland Mobile app is designed to make your job easier in the field, it’s also contributing to the research and development of future Copeland compressors. Every time you use the Copeland Mobile app, you’re helping us contribute to a database of product and competitive information that we’re using to build better compressors.

So, if you’re ready to learn more and add valuable tools to your utility belt, view our Copeland Mobile app video, and then click the link to download it.

To download the Copeland Mobile app, use the QR code below.

Raising the Standard of Refrigerated Reliability

Phil Moeller | Vice President – Product Management, Refrigeration
Emerson Commercial & Residential Solutions

In just a little more than five years since its creation, the Copeland Scroll™ K5 compressor has set a high standard for efficiency and reliability in mission-critical refrigeration applications. Read the full article here.

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Based on enhancements to the proven Copeland Scroll compression platform, the innovative K5 quickly became a workhorse in supermarket refrigeration, restaurant walk-in coolers and process chillers used in plants and environmental chambers. Below are some of the reasons the K5 has become one of the most trusted compressors in refrigeration.

Proven reliability

The K5 offers up to 70 percent fewer moving parts than reciprocating compressors and features precision-machined scrolls that deliver high-efficiency operation. On-board CoreSense™ Diagnostics combined with both liquid and vapor injection capabilities help ensure optimum system performance in a variety of applications.

Energy efficiency

Optimized scrolls and motors deliver up to 10 percent efficiency gains over legacy Copeland Scroll compressors — with vapor injection on low-temperature models improving efficiency by up to 20 percent and system capacity by up to 50 percent. The addition of variable volume ratio (VVR) technology allows the compressor to run efficiently in high ambient environments and improves performance in low-condensing operation. Several case studies have shown the K5 can deliver significant energy-efficiency improvements in supermarket applications over semi-hermetic reciprocating compressors.

Precise temperature and capacity control

Digital compression technology provides precise case temperature control, improves product quality and minimizes frost accumulation. Simple digital modulation enables varying capacities for fluctuating refrigeration loads, while the K5’s continuous operation minimizes compressor starts/stops for added reliability, reduced maintenance and increased longevity.

Compact design and wide application range

Compared to its semi-hermetic counterparts, the K5’s compact design delivers enhanced application flexibility and helps improve serviceability throughout the lifecycle. The K5 line has been expanded to cover small- to large-capacity requirements in medium- and low-temperature applications and is certified for use with low-GWP, hydrofluoroolefin (HFO) alternatives R-448A and R-449A. In addition, our North American customers will be pleased to know that the K5 is now manufactured in the United States, helping to reduce lead times.

In the face of a major industry transitions and new challenges emerging quicker than ever, the K5 continues to help customers respond to changing market conditions. By evolving to address varying requirements and enabling enhanced operational strategies, the K5 is continuing to set the standard for reliability in mission-critical refrigeration applications.

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