Emerson will be a sponsor of the first annual World Refrigeration Day on June 26 which will be celebrated on the 195th birthday of refrigeration pioneer Lord Kelvin and raise awareness and understanding of the significant role that refrigeration, air conditioning and heat pump (RACHP) technology plays in modern living
ASHRAE, UN Environment OzonAction and WRD Secretariat are organizing an international Webinar on the 26th June at 9 a.m. EDT titled “ Refrigerants for Life: How Refrigerants Affect Modern Life”. The event will feature RACHP and HVACR organizations and professionals from around the globe, including: the U.S., India, Pakistan, the Philippines, Thailand, Australia, Africa, and Europe. Representatives from these countries, regions, and organizations have pledged their interest and support for the establishment of World Refrigeration Day and will participate in a variety of activities.
Emerson’s vice president, system innovation center and sustainability, Rajan Rajendran, who is also the 2019-2020 Chair of ASHRAE Refrigeration Committee will participate in the webinar as Keynote Speaker to present the Responsible Use of Refrigerants and cover the following topics:
The complexity of choosing a refrigerant for HVACR applications
Considerations such as global warming potential (GWP), ozone depletion potential (ODP) and lifecycle climate performance (LCCP)
The environmental characteristics of chlorofluorocarbons (CFCs), hydrochlorofluorocarbons (HCFCs) and hydrofluorocarbons (HFCs)
The growing trend toward the use of environmentally friendly refrigerant alternatives
A review of natural and synthetic refrigerants that offer lower LCCP
He will also discuss how the selection of refrigerants and their systems must be based on a holistic analysis that encompasses a variety of criteria, including: energy efficiency and performance attributes, environmental impacts, employee and public safety, and economic considerations. This event will also provide an opportunity for the refrigeration and air conditioning industries to continue a dialogue and address the many challenges we are facing, such as:
Rapidly evolving environmental standards
The growing ubiquity of digital technologies
Food safety concerns
Never-ending energy and operating cost concerns
Emerson is pleased to participate in World Refrigeration Day and promote the roles that refrigeration, air conditioning, and heat pump technologies and applications have in today’s world.
You can register for the Wednesday, June 26 “Refrigerants for Life: How Refrigerants Affect Modern Life” webinar, here.
For companies involved in food handling, the potential symptoms of a food poisoning outbreak include: local or national recalls; fines; legal action; potential financial losses; and tarnished brand reputations. With this in mind, compliance with new regulations and laws regarding food safety and the use of facility-wide environmental monitoring are your best protections against these symptoms.
A serious problem
Food poisoning is a major cause of death in the U.S. According to the Centers for Disease Control and Prevention (CDC), foodborne illnesses affect 48 million Americans annually, resulting in 128,000 hospitalizations and 3,000 deaths. And in an age of 24/7 news coverage, any food poisoning outbreak can put a company under a harsh public relations spotlight. In 2015, at least 64 people contracted salmonella from tomatoes at a Mexican quick-serve restaurant. It resulted in two class action lawsuits and eroded consumer trust. A top-selling ice cream brand recalled all of its products in 2017 when 10 reported cases of listeria resulted in three deaths. In late 2018, all of the romaine lettuce in the U.S. was pulled from stores for a month while the CDC searched for the source of its e-coli contamination. The fact is, health officials, the CDC and the U.S. Food and Drug Administration (FDA) will work to track down the source of virtually all food poisoning outbreaks all the way down the supply chain and cold chain.
The risk comes from not seeing the problems
All too often, the processors found at fault had no idea they were putting consumers at risk. Like all processors, they have to balance the cost and burden of ensuring food safety while still maintaining a profitable business. But many have little way of knowing — or the data to warn them — that they were not maintaining safe handling procedures nor providing a safe environment for food safety.
FSMA: addressing the problem
With the signing of the FDA’s Food Safety Modernization Act (FSMA) in 2011, a series of regulations set out seven steps to prevent food poisoning outbreaks through prevention programs and environmental monitoring. The FSMA reflected the need for a modern, global food safety system, “a system in which industry is systematically, every day, putting in place the measures that we know are effective in preventing contamination” (Michael R. Taylor, FDA deputy commissioner for foods and veterinary medicine, 2015).
That’s why Emerson has been tirelessly working to help ensure our Cooper-Atkins products and solutions are in compliance with FSMA mandates, and providing environmental monitoring systems and end-to-end data services that help control and manage food safety anywhere in the cold chain.
Verify the controls are effective through environmental monitoring, testing, corrective actions and documenting outcomes
At Emerson, we have the expertise, products and systems to help you implement fully compliant HARPC systems and controls, as well as consult on your cGMP education and training programs. Emerson’s Cooper Atkins business specializes in advanced environmental monitoring systems.
The importance of environmental monitoring
There are many areas along the processing chain where food may be compromised. Storing, receiving and holding food-related items at a temperature that prohibits bacterial growth are required parts of your company’s HARPC plan, making integrated, wireless environmental monitoring systems a must-have.
Processing facilities that invest in integrated, wireless temperature monitoring systems benefit in numerous ways:
Eliminating manual labor
Streamlining the collection of environmental data
Creating custom reporting
Complying with new FSMA laws and FDA rulings
As a leading manufacturer of wireless monitoring solutions, Emerson offers a range of environmental monitoring systems through our Cooper-Atkins business. TempTrak Enterprise® is a facility-wide solution that can monitor an unlimited number of points in unlimited locations — all from one software platform. NotifEye® kits are affordable, streamlined and self-installed systems for more localized operations. Both are exception-based systems: they only send out alerts when preset limits are exceeded, saving time and labor while protecting your inventory and, more importantly, brand integrity.
An investment in protection
When you look at the human cost of food poisoning outbreaks, as well as the millions of dollars in recall costs and destroyed reputations, FSMA compliance and facility-wide environmental monitoring and data systems become a highly cost-effective investment. With compliance and a data trail, you can not only prevent foodborne outbreaks, but also verify compliance and protect your brand.
Julian Hough is a product marketing specialist with Cooper-Atkins, a business unit of Emerson that has been manufacturing temperature monitoring equipment for 130 years.
Imagine if you had enough money to put 8.5 million people through four years of private college at an average annual cost of $30k. The same amount would buy a Prius at its sticker price of $23,810 — for roughly 40 percent of American families. That’s what $1.6 trillion buys, and the combined amount that Americans spent in 2015 on food and beverages in grocery stores and dining out.1
Today’s tech-savvy millennials are acutely aware of the food they consume. When an outbreak of foodborne illness occurs, the subjects of food safety and consumer health immediately become top news stories. And CEOs are taking notice. In a 2017 interview, McDonald’s CEO Steve Easterbrook stated, “Food safety is McDonald’s number one priority.”2
Food safety regulations and compliancy
In 2011, the Food and Drug Administration (FDA) implemented the Food Safety Modernization Act (FSMA) under President Obama’s leadership; these laws were updated in 2016 to enforce best practices. Industry standards such as Hazard Analysis and Risk-Based Preventive Controls (HARPC) and Hazard Analysis and Critical Control Points (HACCP) were designed to help food processors identify, control and prevent hazards through a systematic approach. HACCP compliance is currently mandatory for meat, poultry, seafood, dairy and juice processors in the United States, as well as retail food services. Because of its success in the food and meat industries, HACCP plans are also being applied to non-food industries.
Under the existing FSMA 2016 mandates, FDA-registered food facilities, manufacturing facilities and processors must:
Establish and maintain food safety systems that comply with HACCP/HARPC plans
Verify the controls are effective by monitoring, testing and taking corrective actions and documenting the outcomes
Maintain risk-based supply chain programs for raw materials and ingredients and provide education and training to employees
With the goal of proactively preventing foodborne illness outbreaks rather than reacting after the fact, FSMA laws helped established a positive path forward. The rise of wireless data-logging technologies has since been embraced by a spectrum of processing facilities — from meat and dairy processors to laboratories — to help maintain compliance.
Why do you need data loggers?
Data loggers have becoming essential tools that facility managers can use to independently verify information in food retail and processing facilities. By identifying environmental factors that could affect product quality and invalidate food safety plans, data loggers help facility managers meet compliance standards, as well as monitor other key facility metrics, such as: energy conservation, recordkeeping in a cold storage facility, or air handler cycle frequencies.
Traditional methods used to monitor critical limits and maintain an accurate recordkeeping system come with drawbacks. Typically, these are strip chart recorder (with moving parts) or a thermometer that requires an employee to manually check and document conditions. It’s easy to see how these methods are inadequate and threaten the integrity of food safety plans. Alternatively, data loggers do not rely on mechanical, moving parts or constant manual attention from employees.
Temperature monitoring is especially critical for compliance with USDA and FDA regulations. Data loggers can be implemented into HACCP plans to easily achieve this goal. Since each HACCP plan is unique to each facility, the data logging solution is dependent upon an end user’s specific application requirements. This not only saves, time, energy and money, but it also helps facility managers comply with new regulations.
How do data loggers work?
Data loggers are electronic measurement instruments that record environmental parameters such as temperature, humidity, pressure, pH and much more. Data is retrieved through a wireless connection or downloaded directly to a PC. There, records of the data are generated in graphical and tabular formats and include date and time stamps to fulfill compliance requirements. These records can then be saved electronically or printed to provide to the appropriate regulatory agencies to prove a facility’s compliance.
Data loggers are a cost-effective means of extremely accurate data collection and recordkeeping over long periods of time and in extreme environments. To ensure data accuracy, most data-logging companies provide services to maintain the correct and consistent calibration of devices. A calibration certificate indicates the date and condition of the services, providing the documentation required by most regulatory agencies to prove proper periodic calibration.
Choosing a data logger provider
For more than 130 years, Cooper-Atkins has built a reputation as a trusted provider of environmental monitoring solutions. As a leading manufacturer in the field, Cooper-Atkins recently added state-of-the-art, data-logging technology to its stable of HACCP-compliant, wireless monitoring products.
According to Scott D’Aniello, vice president of industrial and food processing for Cooper-Atkins, there is no room for guesswork in the food supply chain.
“Good data is essential to controlling production and creating a consistently high-quality product,” he said.
Cooper-Atkins was awarded the prestigious “Global Supplier of the Year 2015” by McDonald’s.
“This recognition speaks volumes about who we are and how we can help facility managers. Today’s technological innovations are helping to ease the burden and keep food safe for consumers,” said D’Aniello.
Click here to learn more about Cooper-Atkins data loggers.
Phil Moeller | Vice President – Product Management, Refrigeration Emerson Commercial & Residential Solutions
In an industry era defined by dynamic market forces and regulatory uncertainty, choosing a compression platform as the foundation for your refrigeration equipment is more critical than ever. As supermarket, restaurant and convenience store retailers face unprecedented changes in the way they conduct business, their refrigeration requirements are quickly evolving. Modern systems must meet a variety of emerging challenges, such as:
Supporting small- to large-store formats
Complying with food safety and environmental regulations
Adapting to e-commerce and omnichannel fulfillment requirements
Integrating with IoT technologies and building management systems
Achieving energy-efficiency and sustainability goals
Whether you’re an OEM updating your product lines, an end user evaluating compressors for new applications, or a technician performing system upgrades and retrofits, the Copeland Scroll compressor platform has the breadth of product lines to meet today’s demanding requirements.
Copeland Scroll has consistently pushed the envelope in refrigeration reliability for decades, and these innovations continue today. Here are the top five reasons leading equipment manufacturers, end users and contractors choose Copeland Scroll to support their refrigeration initiatives:
Widest application and capacity range — When it comes to low- and medium-temperature applications in fractional to large-horsepower capacities from ¾ to 17 HP, only Copeland Scroll meets the full breadth of specifications for today’s diverse applications. In 2019, we’ll add three additional capacities to our popular KA lineup, which recently took home an Innovation Award at the 2018 AHR Expo.
Technology leader — Since its introduction, Copeland Scroll has set the standard in compression technology. From digital modulation, liquid- and vapor-injection and low condensing operation to onboard electronic diagnostics and compatibility with low-GWP alternative and natural refrigerants, the Copeland Scroll platform continues to lead the industry in performance- enhancing innovations.
Superior reliability and energy-efficiency — At the end of the day, what matters most to our customers are reliable performance and energy-efficiency. With 70 percent fewer moving parts and a simple internal suction and discharge method, Copeland Scroll delivers reliable, energy- efficient performance, year after year. Its compact and lightweight design allows it to be integrated in applications where space is limited, without ever sacrificing performance or efficiency.
Expert distribution network and support — As the standard in scroll compression technology, Copeland Scroll is backed by a wholesaler network comprised of 850 Copeland-authorized locations with more than 340 certified Copeland technical specialists on staff. And since Copeland Scroll is manufactured in the U.S., when you need customer service, product support or availability, representatives from our American base of operations can quickly deliver the compressor you need.
Product development expertise — When you choose Copeland Scroll compressors, you’re also partnering with Emerson and gaining access to our extensive capabilities to support your product development efforts, including: application engineering; design, testing and certification services; innovation center proof-of-concepts; and app development.
From transport to cold storage, Copeland Scroll compressors are the first choice in every link of the food supply chain. So, don’t put your company’s reputation at risk. Choose the leader in scroll compression and commercial refrigeration technologies. Choose the proven dependability of Copeland Scroll.
Ed McKiernan | President, Cold Chain, Electronics & Solutions
Emerson Commercial & Residential Solutions
September is National Food Safety Education Month. With food safety emerging as a top priority for retailers and store operators, we’re looking at how evolving technology and solutions are giving industry leaders opportunities to streamline their operations and ensure safety. To read the full article, which was featured in Convenience Store News, click here.
Health-conscious lifestyles and food safety are top priorities for a growing number of consumers, forcing food retailers and producers to focus on implementing solutions and strategies that help ensure food is safe throughout its supply chain journey. Smart technology has evolved to help them automate critical tasks and meet increasingly stringent regulatory requirements.
Automated temperature monitoring and management capabilities are some of the best ways to maintain food safety from harvest and processing to transportation, post-processing, distribution and receiving. Since it’s Food Safety Education Month, we feel it’s an especially good time to highlight a few examples of food safety modernization.
Small trackers, big results
Rather than manually recording temperatures at load and unload or using analog sensors to detect out-of-range temperatures, leading growers are transitioning to using real-time trackers at the transportation level to determine optimal conditions for food freshness. These trackers are about the size of a deck of cards and monitor freshness throughout the entire food journey.
Because refrigerated shipping containers have both a high value and long-life expectations, maximizing their lifespans is crucial. By implementing remote monitoring systems for intermodal containers, shipping companies can detect problems with the compressor, system runtimes, interior temperature or lighting conditions and route the container for repair whenever needed. This same data can also be used to monitor perishable food conditions within the container.
Continuous temperature tracking
Food safety can be compromised, even after relatively short periods of temperature deviations. Now, temperature conditions can be recorded and monitored throughout the entire journey to a retail destination and, upon arrival, can connect automatically to Wi-Fi based systems for instant validation of safety.
IoT and cloud-based solutions have emerged as necessary tools to maintaining food safety. These technologies enable data storage in the cloud and provide operators throughout the food supply chain with information to help maximize efficiency and ensure that perishable food is always kept safe.
Given the transparency that consumers are demanding about the food they’re eating, supply chain stakeholders are almost certain to make better use of automated and shared data by applying temperature management, data gathering and other IoT/cloud-based solutions across the entire food supply chain. Large retailers are also likely to embrace an interconnected approach to capturing data at every step to help drive consumer confidence.
This is an extremely dynamic period in cold chain history. As the industry moves to a more data-driven paradigm, we will undoubtedly discover improved methods of operation and new ways to engage and protect consumers. In recent years, Emerson has focused on expanding our capabilities across every domain within the cold chain to support this shift because we know the importance of providing data and information insights as food travels along its journey from farm to fork.
National Food Safety Education Month is a reminder of the importance of recognizing the efforts required to maintain food safety throughout the cold chain. Emerson focuses on these challenges every day: developing new technologies, strategies, solutions and products that not only help to optimize your operations, but also deliver the safest and freshest product possible.
Commercial & Residential Solutions is a global innovator of energy-efficient heating, air conditioning and refrigeration solutions for residential, industrial and commercial applications. www.climate.emerson.com