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Posts tagged ‘ProAct’

E360 Breakfast: Regulatory and Contractor Panel Discussion

Ed_McKiernan Ed McKiernan | President, Cold Chain, Electronics & Solutions

Emerson Commercial & Residential Solutions

Before the doors open at the AHR Expo on January 15, join us at 8:30 a.m. for our E360 Breakfast. There you’ll get a firsthand regulatory update and gain insights during the contractor panel discussion as your peers share how they’re navigating in today’s ever-changing industry.

Because the regulatory world is dynamic, it can sometimes be challenging to stay current on the latest information. Jennifer Butsch, Emerson’s regulatory affairs manager, will highlight some of the latest regulations to help ensure you’re up to speed.

Then you’ll have the opportunity to gain perspective from the contractor panel discussion, which will be moderated by Talbot Gee, CEO of HARDI. We’ll explore how others are handling today’s challenging issues, evaluate new ideas and emerging technologies, and conclude with a Q&A session where you can pose some of your most pressing questions.


Afterward, you’ll be ready to hit the AHR Expo floor. We hope your first stop is the Emerson booth (#B2219), where you can take a close look at some of our exciting technologies:

  • Copeland Scroll™ Fractional Horsepower, Low-temperature Compressor — the AHR Innovation Award winner uses new liquid-injection and cooling discharge technologies to reduce compressor stress, meet federal regulatory requirements, and help achieve energy and sustainability goals without sacrificing productivity or efficiency
  • Emerson’s Supervisory Controls — an AHR Building Automation Award finalist, this total-facility platform helps retailers large and small monitor, optimize and control their refrigeration systems, HVAC, lighting and more
  • Copeland Outdoor Refrigeration Unit (X-Line) — see how leading retailers are saving space, improving efficiencies and reducing noise, rather than using self-contained or rack refrigeration systems
  • ProAct™ Software and Services — combine smart mobile alert software with ProAct service experts for continuous monitoring, full-time support and consulting
  • Copeland Scroll K5 Compressors — learn more about this family of digital and analog compressors that apply liquid and vapor injection for superior efficiency
  • Connect+ Software — see the unveiling of our newest software suite designed to utilize IoT to provide advanced operational efficiencies across a multi-site retail network

Register now to reserve your seat at this informative, idea-filled E360 Breakfast — a great way to start your day at AHR!

 

Supermarkets Embrace IoT Revolution

ronchapek_2 Ron Chapek | Director of Product Management/Enterprise Software

Emerson Commercial & Residential Solutions

Grocery store chain owners and managers are embracing Internet of Things (IoT) technologies to monitor the performance of their refrigeration equipment. I was recently interviewed by ACHRNews (the News) to discuss how IoT is transforming supermarket operations; this blog is a summary of that article.

Supermarkets Embrace IoT Revolution

When it comes to refrigeration equipment, supermarket operators are primarily concerned about reliable performance. With an aging generation of qualified contractors retiring and a growing shortage of trained technicians to replace them, ensuring reliable performance is becoming more difficult. It’s not surprising that as a result, grocery store owners and managers are embracing the potential of IoT to proactively monitor the performance of refrigeration equipment.

IoT is helping to fill the technician void by allowing store managers to take immediate action when refrigeration problems arise. Unplanned downtime can be extremely costly, and IoT gives operators the ability to head off issues before they become potential emergencies.

With IoT, supermarket managers are equipped with the knowledge to make quick repairs and prevent future errors, both of which deliver critical benefits that directly impact a store’s profitability and brand reputation:

  • Increased refrigeration system uptime
  • Reduction in revenue and inventory losses
  • Assurance of food safety and quality

Emerson’s ProAct™ Enterprise Software and Services is a leading example of robust IoT technology at work. Utilizing our Site Supervisor facility management controller and connected refrigeration equipment via sensors to cloud-enabled data analytics, ProAct provides alert and setpoint management while allowing grocers to take a more reliable, cost-effective, condition-based maintenance approach to refrigeration — and seamlessly transition to complete facility management of critical systems in individual stores and across the enterprise.

In this way, IoT uncovers deeper insights into how a facility is running, giving store managers the tools to take proactive measures to ensure reliability, maximize energy efficiencies, and consistently deliver optimum food quality and safety.

From an enterprise perspective, IoT allows store operators to compare trending and historic performance data at multiple sites to better optimize a grocery chain’s complete store network. Operators can also evaluate equipment upgrades and retrofits to determine which systems deliver the best performance and determine if there are any opportunities for cost savings.

Having access to preventive maintenance and predictive failure alerts is beneficial to store owners and contractors alike. Instead of performing preventive maintenance at pre-determined time intervals, IoT triggers maintenance activities based on actual system performance — giving contractors critical information to help them decide when to perform service before failures occur.

Connected refrigeration equipment also helps operators and contractors identify other indicators of asset health, including: spikes in energy use, increased compressor vibration and excessive noise — all signs that equipment could soon be at risk for failure. Not only can IoT prevent costly refrigeration downtime, it can also reduce the need for expensive emergency service calls.

For the newer generation of service contractors, IoT provides a plug-and-play capability that helps overcome their knowledge gap. With the abilities to collect and store all system-related information, IoT helps replace contractor reliance on the intelligence passed down from older contractors who are approaching retirement.

Learn how IoT and ProAct Enterprise Software and Services can help transform the efficiencies of your supermarket operations

Incorporating Freshness Into the Discount Retail Mix

AndrePatenaude_Blog_Image Andre Patenaude | Director, Food Retail Marketing & Growth Strategy, Cold Chain

Emerson Commercial & Residential Solutions

Our work with a leading discount retailer helped them boost energy savings, facility efficiency and more. Read the full article here.

Incorporating Freshness into the discount retail mix

As is the case throughout most of our industry, discount-oriented retailers are adapting to rapidly evolving and dynamic consumer preferences. To become more competitive, some operators are introducing fresh food options and produce. But adding food to the retail mix also potentially creates a new set of challenges for retailers related to food quality, safety and preservation.

One leading discount retailer with thousands of stores across the U.S. is helping drive the fresh food trend by facing these challenges head-on. Building upon a period of strong growth, this operator has plans for further expansion into the food retail space that includes:

  • Annual remodels in nearly 10 percent of its stores to improve shopping environments
  • Increasing the number of stores with fresh food and perishable offerings
  • Remodeling and updating refrigeration capabilities of nearly 30 percent of its stores
  • Offering more produce in food-equipped stores
  • Increasing the number of stores featuring more groceries than dry goods

With a national network of store sizes ranging from 6,000 to 16,000 square feet, the operator’s next step was to put a plan in place that addressed new refrigeration requirements and ways to optimize operations across their enterprise. This approach would call not only for a more proactive approach to help ensure food freshness, quality and safety, but also automate the management of HVAC, refrigeration and lighting systems for maximum reliability and energy efficiency.

Emerson, in conjunction with partner OEMs, proposed a plan that introduced a combination of reliable compression technologies, advanced facility controls and remote monitoring capabilities through ProAct™ software, Alarm Management and Resolution services.

The results? Through significant upgrades to their existing refrigeration system and the addition of robust facility management capabilities, the retailer exceeded its desired goals:

  • Setting temperatures back during non-shopping hours delivered 30 percent savings over manual (or non-controlled) methods
  • Monitoring of refrigerated case temperatures kept perishables within optimal ranges and preserved food safety
  • Facility management controls and ProAct software helped prioritize critical issues and allowed the limited staff (typically around eight to 10 employees per day) to focus more on customer service matters and improve the shopping experience

This is just a glimpse into what Emerson products and solutions can do for your operations. As the industry incorporates more fresh food offerings, we’ll continue to develop ways in which our customers can optimize their facilities and ensure food quality and safety. For more information, read the full article here.

White Paper: Condition Based Maintenance for Supermarket Refrigeration Systems

Emerson Climate Technologies recently released a white paper titled “Condition Based Maintenance: Putting Predictive Maintenance Algorithms to Work to Optimize Asset Maintenance and Performance in Supermarket Refrigeration Systems.” In this paper, I introduce the concept of condition based maintenance (CBM), highlighting the benefits of this service for retailers, illustrating the savings in maintenance costs and energy consumption that can occur with the adoption of CBM.

Typical Equipment Failure Impact (Conventional PM or Run-to-Failure)

Typical Equipment Failure Impact (Conventional PM or Run-to-Failure)

CBM is basically what it says: performing maintenance based on the condition of the equipment being monitored, rather than on a preventative maintenance (PM) schedule or after a failure. Using CBM, retailers can expect to see typical equipment maintenance savings of 18-40 percent, compared to PM or run-to-failure strategies. The regular reporting function, combined with technical expertise to interpret it, provides actionable intelligence with significant ROI.

By utilizing run-time data analysis to optimize asset maintenance and equipment performance, CBM provides supermarket maintenance managers with a sustainable maintenance solution that offers visibility into the condition of their refrigeration systems.

Typical maintenance interventions from CBM could include:

  • Determining the source of a refrigerant slow leak and repairing it before further leakage or other system fault
  • Replacing worn compressor motor contactors  prior to a welded contactor condition and compressor failure
  • Determining the source of a compressor low or high superheat condition prior to damaging  the compressor
  • Correcting  a inconsistent phase-phase voltage in the compressor, protecting against damage from overheating

CBM also uses algorithms for refrigerant slow leak detection, enabling early detection and potential resolution, which can save refrigerant, equipment, product and overtime labor.

Emerson offers condition based maintenance as part of its ProAct™ Services portfolio, offering new value to retailers in the areas of maintenance and energy management, and in compliance for refrigerant management and food quality.

You can read the full white paper on condition based maintenance here.

For more information on condition based maintenance, you can also read previous Climate Conversations blog posts, including an introduction to CBM and an overview of my 2013 Technology in Action Conference (TAC) presentation.

What maintenance strategies do you use? Does condition based maintenance offer a solution to your maintenance concerns?

James Mitchell
Product Manager, Retail Solutions
Emerson Climate Technologies

Technology in Action: Better Enterprise Management

This is the fourth in a series of posts on key presentations from Emerson’s 2013 Technology in Action Conference. 

In a 2013 Technology in Action Conference (TAC) session, Retail Solutions product managers Sam Smith and Randy Stocker shared their knowledge on setting up store controllers for better enterprise management with attendees.

Sam discussed best practices for improving energy and store management. He shared insight into effectively managing logs and filtering alarms based on priority in order to get usable data to your enterprise for troubleshooting and better enterprise management.

In addition, Randy talked about how using a standard nomenclature for equipment can make a significant difference in efficiently and effectively managing alarms. Because of Emerson’s experience with alarm monitoring and management through its ProAct Service Center, we provide naming recommendations to our customers for consistency.

Watch this video to see Sam and Randy talk about the key takeaways from their session and learn more about TAC here.

Reggie O’Donoghue
Director of Marketing, Retail Solutions
Emerson Climate Technologies

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